Wiki Article

List of ZF transmissions

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ZF Friedrichshafen AG is a German technology manufacturing company that supplies systems, in particular transmissions for all kind of passenger cars and SUVs, light commercial vehicles such as vans and light trucks, as well as all types of heavy and special vehicles like trucks and buses.

Basically there are two types of motor vehicle transmissions:

  • Manual – the driver has to perform each gear change using a manually operated clutch
  • Automatic – once placed in drive (or any other 'automatic' selector position), it automatically selects the gear ratio dependent on engine speed and load

Basically there are two types of engine installation:

  • In the longitudinal direction, the gearbox is usually designed separately from the final drive (including the differential). The transaxle configuration combines the gearbox and final drive in one housing and is only built in individual cases
  • In the transverse direction, the gearbox and final drive are very often combined in one housing due to the much more restricted space available

Every type of transmission occurs in every type of installation.

Passenger cars and light commercial vehicles

[edit]

Manual transmissions

[edit]

4-speed longitudinal

[edit]

5-speed longitudinal

[edit]

6-speed longitudinal

[edit]
  • S6-37 – 1998–2015 (BMW 3 Series (E46), 4 Series, 5 Series, 6 Series)
  • S6-40 – 1989–1996 (Aston Martin Vantage V550, Lotus Carlton/Omega, Chevrolet Corvette, VN Holden Commodore SS Group A)
  • S6-45 – (Jaguar F-Type V6, BMW 135i/235i/335i)
  • S6-53 – 1999–Present – (Alfa Romeo Giulia Quadrifoglio, Jaguar S-Type Diesel, Land Rover Discovery 3/4, BMW 5 series E60 530d)
  • S6-650 – 1999–2010 (Ford F-Series Super Duty pickup Trucks, GM 2500HD & 3500 pickup trucks)

7-speed longitudinal

[edit]
  • S7-45 – 2011–Present (Porsche 911 applications)

Automatic transmissions

[edit]

Nomenclature

[edit]
Nomenclature
Position Value Meaning
4HP 22FLE 4 Number of gears[a]
4HP 22FLE H Hydraulic converter
German: Hydraulischer Wandler
4HP 22FLE P Planetary gearsets
German: Planetenradsätze
4HP 22FLE 2–3 digits Torque rating[b]
4HP 22FLE F
H
Front-engine · German: Frontmotor
Rear-engine · German: Heckmotor
4HP 22FLE L
Q
Longitudinal engine · German: Längsmotor
Transverse engine · German: Quermotor
4HP 22FLE E
A
Electronic control · German: Elektronische Steuerung
Four-wheel drive · German: Allradantrieb
  1. ^ Forward gears only
  2. ^ Torque rating
    • 3HP to 6HP: specified indirectly via the input shaft diameter in mm (25.4 mm equals 1 inch)
    • 8HP to 9HP: specified directly in decanewton metres

Specifications

[edit]
3- to 9-speed longitudinal and transverse
Model
Gener-
ation[a]
Version Pro-
duction
Period
Engine
Orien-
tation
Gear Ratios[b] Span Layout Cou-
pling
Control


Avg.
Step[c]
Count[d]
Gear-
sets[e]
Nomi-
nal[f]
Effec-
tive[g]
Power
Flow[h]
Cost
Ratio[h]
Brakes
Clutches
3HP 12 20 kg⋅m (196 N⋅m; 145 lb⋅ft) 1965 –
1977
Longitudinal 2.5600
−2.0000
1.0000
1.6000
3
2
2.5600
2.0000
S
2.0000
2
2
Torque
converter
Hydraulic
3HP 12 TBD 1965 –
1977
Longitudinal 2.2857
−2.0000
1.0000
1.5119
3
2
2.2857
2.0000
S
2.0000
2
2
Torque
converter
Hydraulic
3HP 20 TBD 1967 – Longitudinal TBD
TBD
1.0000
TBD
3
2
TBD S
2.0000
2
2
Torque
converter
Hydraulic
3HP 22 TBD 1973 –
1990
Longitudinal 2.7331
−2.0857
1.0000
1.6532
3
2
2.7331
2.0857
S
2.3333
3
2
Torque
converter
Hydraulic
3HP 22 30 kg⋅m (294 N⋅m; 217 lb⋅ft) 1973 –
1990
Longitudinal 2.4795
−2.0857
1.0000
1.5746
3
2
2.4795
2.0857
S
2.3333
3
2
Torque
converter
Hydraulic
4HP 22 380 N⋅m (280 lb⋅ft) 1980 –
2003
Longitudinal 2.7331
−2.0857
0.7281
1.5541
4
3
3.7539
2.8647
S
2.5000
4
3
Torque
converter

w/ lockup
Hydraulic
4HP 22 380 N⋅m (280 lb⋅ft) 1980 –
2003
Longitudinal 2.4795
−2.0857
0.7281
1.5045
4
3
3.4055
2.8647
S
2.5000
4
3
Torque
converter

w/ lockup
Hydraulic
4HP 18FL[i]
4HP 18Q[j]
350 N⋅m (258 lb⋅ft) 1984 –
1998
Longitudinal
Transverse
2.5789
−2.8824
0.7424
1.5145
4
3
3.4737
3.4737
S
2.0000
2
3
Torque
converter

w/ lockup
Hydraulic
4HP 14 TBD 1987 –
2001
Transverse 2.4118
−2.8276
0.7387
1.4835
4
3
3.2647
3.2647
S
2.0000
2
3
Torque
converter
Hydraulic
4HP 24 400 N⋅m (295 lb⋅ft) 1987 –
2004
Longitudinal 2.7331
−2.0857
0.7281
1.5541
4
3
3.7539
2.8647
S
2.0000
4
3
Torque
converter

w/ lockup
Hydraulic
4HP 24 400 N⋅m (295 lb⋅ft) 1987 –
2004
Longitudinal 2.4795
−2.0857
0.7281
1.5045
4
3
3.4055
2.8647
S
2.5000
4
3
Torque
converter

w/ lockup
Hydraulic
4HP 20 TBD 1995 – Transverse TBD
TBD
TBD
TBD
4
3
TBD S
2.0000
2
3
Torque
converter
Hydraulic
4HP 16 TBD 2004 –
2008
Transverse TBD
TBD
TBD
TBD
4
3
TBD S
2.0000
2
3
Torque
converter
Hydraulic
5HP 18 310 N⋅m (229 lb⋅ft) 1990 –
1997
Longitudinal 3.6648
−4.0960
0.7424
1.4906
5
3
4.9363
4.9363
S
2.0000
3
4
Torque
converter

w/ lockup
Electronic
5HP 19 325 N⋅m (240 lb⋅ft) 1997 –
2002
5HP 30 560 N⋅m (413 lb⋅ft) 1992 –
2000
Longitudinal 3.5526
−3.6842
0.7865
1.4578
5
3
4.5169
4.5169
P & S
1.8000
3
3
Torque
converter

w/ lockup
Electronic
5HP 24 440 N⋅m (325 lb⋅ft) 1996 –
2002
Longitudinal 3.5714
−4.0952
0.8037
1.4519
5
3
4.4435
4.4435
P & S
1.8000
3
3
Torque
converter

w/ lockup
Electronic
6HP 26
1st[k]
600 N⋅m (443 lb⋅ft) 2000 –
2007
Longitudinal 4.1708
−3.4025
0.6911
1.4327
6
3
6.0354
4.9236
P & S
1.3333
2
3
Torque
converter

w/ lockup
Electronic
6HP 19
1st[k]
350 N⋅m (258 lb⋅ft)
6HP 32
1st[k]
750 N⋅m (553 lb⋅ft)
6HP 28
2nd[k][5]
600 N⋅m (443 lb⋅ft) 2007 –
2014
Longitudinal 4.1708
−3.4025
0.6911
1.4327
6
3
6.0354
4.9236
P & S
1.3333
2
3
Torque
converter

w/ lockup
Electronic
6HP 21
2nd[k]
350 N⋅m (258 lb⋅ft)
6HP 34
2nd[k][l]
750 N⋅m (553 lb⋅ft)
CFT 23
[A]
230 N⋅m (170 lb⋅ft) 2003 –
2007
Transverse 2.42
−2.42
0.42
1.000
(CVT)
∞ (CVT) 5.762
5.762
S
1

Torque
converter

w/ lockup
Electronic
CFT 30
[m][B]
310 N⋅m (229 lb⋅ft) 2004 –
2007
Transverse 2.47
−2.47
0.42
1.000
(CVT)
∞ (CVT) 5.881
5.881
S
1

Torque
converter

w/ lockup
Electronic
7DT-45
[n]
500 N⋅m (369 lb⋅ft) 2009 – Longitudinal
RR
3.91
−3.55
0.62
1.359
7
7
6.306
5.726
S
7[o]

Dual-
Clutch
Electronic
7DT-70
[p]
780 N⋅m (575 lb⋅ft) 2010 –
7DT-75
[q]
750 N⋅m (553 lb⋅ft) 2010 – Longitudinal 5.97
−4.57
0.59
1.471
7
7
10.119
7.746
S
7[o]

Dual-
clutch
Electronic
8DT-80
[r]
1,000 N⋅m (738 lb⋅ft) 2016 – Longitudinal 5.966
−5.220
0.534
1.412
8
8
11.172
9.775
S
8[o]

Dual-
Clutch
Electronic
8DT-55
[s]
600 N⋅m (443 lb⋅ft) 2019 – Longitudinal
RR
4.89
−3.99
0.61
1.346
8
8
8.016
6.541
S
8[o]

Dual-
Clutch
Electronic
8HP 70
Pilot
[22][23]
700 N⋅m (516 lb⋅ft) 2008 –
2011
Longitudinal 4.6957
−3.2968
0.6667
1.3216
8
4
7.0435
4.9452
P & S
1.1250
2
3
Torque
converter

w/ lockup
Electronic
8HP 30
1st
300 N⋅m (221 lb⋅ft) 2010 –
2015
Longitudinal 4.7143
−3.2952
0.6667
1.3224
8
4
7.0714
4.9429
P & S
1.1250
2
3
Torque
converter

w/ lockup
Electronic
8HP 45
1st
450 N⋅m (332 lb⋅ft)
8HP 55
1st
650 N⋅m (479 lb⋅ft) 2010 – Longitudinal 4.7143
−3.3168
0.6667
1.3224
8
4
7.0714
4.9752
P & S
1.1250
2
3
Torque
converter

w/ lockup
Electronic
8HP 65
1st
650 N⋅m (479 lb⋅ft) 2010 –
8HP 70
1st
700 N⋅m (516 lb⋅ft) 2010 –
2015
8HP 90
1st
900 N⋅m (664 lb⋅ft)
[t]
2010 –
2015
8HP 75/I
2nd[24]
740 N⋅m (546 lb⋅ft) 2014 –
2018
Longitudinal 4.7143
−3.3168
0.6667
1.3224
8
4
7.0714
4.9752
P & S
1.1250
2
3
Torque
converter

w/ lockup
Electronic
8HP 30
2nd[24]
300 N⋅m (221 lb⋅ft) 2014 –
2019
Longitudinal 5.0000
−3.4560
0.6400
1.3413
8
4
7.8125
5.4000
P & S
1.1250
2
3
Torque
converter

w/ lockup
Electronic
8HP 50
2nd[24]
500 N⋅m (369 lb⋅ft)
8HP 75/II
2nd[24]
740 N⋅m (546 lb⋅ft) 2014 –
2019
Longitudinal 5.0000
−3.4783
0.6400
1.3413
8
4
7.8125
5.4348
P & S
1.1250
2
3
Torque
converter

w/ lockup
Electronic
8HP 95
2nd[24]
900 N⋅m (664 lb⋅ft)
[t]
2014 –
Present
8P 45R
[u]
450 N⋅m (332 lb⋅ft) 2016 –
Present
Longitudinal TBD
TBD
TBD
1.2275
8
4
TBD
4.2000
P & S
1.1250
2
3
integrated Electronic
9HP 28
[26][27]
[28]
280 N⋅m (207 lb⋅ft) 2013 –
Present
Transverse 4.7001
−3.8049
0.4792
1.3303
9
4
9.8085
7.9402
P & S
1.1111
3
3
Torque
converter

w/ lockup
Electronic
9HP 48
[26][27]
[28]
480 N⋅m (354 lb⋅ft)
Automatic transmissions with components for hybrid drive on request
8HP 76/I
3rd
900 N⋅m (664 lb⋅ft)
[t]
2018 –
Present
Longitudinal 5.0000
−3.4783
0.6400
1.3413
8
4
7.8125
5.4348
P & S
1.1250
2
3
Torque
converter

w/ lockup
Electronic
8HP 30
3rd
300 N⋅m (221 lb⋅ft) 2018 –
Present
Longitudinal 5.2500
−3.7120
0.6400
1.3507
8
4
8.2031
5.8000
P & S
1.1250
2
3
Torque
converter

w/ lockup
Electronic
8HP 51
3rd
500 N⋅m (369 lb⋅ft)
8HP 76/II
3rd
750 N⋅m (553 lb⋅ft) 2018 –
Present
Longitudinal 5.5000
−3.9930
0.6400
1.3597
8
4
8.5938
6.2391
P & S
1.1250
2
3
Torque
converter

w/ lockup
Electronic
Automatic transmissions with integrated, versatile component system for hybrid drive
8HP 100
4th[v]
1,000 N⋅m (738 lb⋅ft) 2022 –
Present
Longitudinal 5.0000
−3.9680
0.6400
1.3413
8
4
7.8125
6.2000
P & S
1.1250
2
3
Torque
converter

w/ lockup
Electronic
8HP 80
4th[w]
800 N⋅m (590 lb⋅ft) 2022 –
Present
Longitudinal 5.5000
−4.5440
0.6400
1.3597
8
4
8.5938
7.1000
P & S
1.1250
2
3
Torque
converter

w/ lockup
Electronic
  1. ^ for the applications refer to the individual pages
  2. ^ Differences in gear ratios have a measurable, direct impact on vehicle dynamics, performance, waste emissions as well as fuel mileage
    Nomenclature
    With gear is
    • gear ratio or transmission ratio
    • shaft speed shaft 1: input (turbine) shaft
    • shaft speed shaft 2: output shaft
  3. ^ Average gear step
    • There are gear steps between gears
    • with decreasing step width
      • the gears connect better to each other
      • shifting comfort increases
  4. ^ plus 1 reverse gear (unless otherwise specified)
  5. ^ Epicyclic gearing (unless otherwise specified)
  6. ^ Total ratio span (total gear ratio/total transmission ratio) nominal
    • A wider span enables the
      • downspeeding when driving outside the city limits
      • increase the climbing ability
        • when driving over mountain passes or off-road
        • or when towing a trailer
  7. ^ Total ratio span (total gear ratio/total transmission ratio) effective
    • The span is only effective to the extent that
      • the reverse gear ratio
      • matches that of 1st gear
    Digression
    Reverse gear
    • is usually longer than 1st gear
    • the effective span is therefore of central importance for describing the suitability of a transmission
    • because in these cases, the nominal spread conveys a misleading picture
    • which is only unproblematic for vehicles with high specific power
    Market participants
    • Manufacturers naturally have no interest in specifying the effective span
    • Users have not yet formulated the practical benefits that the effective span has for them
    • The effective span has not yet played a role in research and teaching
    Contrary to its significance
    • the effective span has therefore not yet been able to establish itself
      • either in theory
      • or in practice.
    End of digression
  8. ^ a b Progress increases cost-effectiveness and is reflected in the ratio of forward gears to main components.
    It depends on the power flow:
    • parallel: using the two degrees of freedom of planetary gearsets
      • to increase the number of gears
      • with unchanged number of components
    • serial: in-line combined planetary gearsets without using the two degrees of freedom
      • to increase the number of gears
      • a corresponding increase in the number of components is unavoidable
  9. ^ 4HP 18FL: Front-wheel drive · FL: front longitudinal (German: front längs)
  10. ^ 4HP 18Q: Front-wheel drive · Q: transverse (German: quer), without additional F, as transverse installation only occurs with front-wheel drive (even as part of all-wheel drive)
  11. ^ a b c d e f 6HP: Lepelletier gear mechanism
  12. ^ 6HP 34: planned, but never went into production[6]
  13. ^ CFT 30: Ford Motor Company
  14. ^ 7DT-45: Porsche PDK (Porsche dual-clutch gearbox · German: Porsche Doppelkupplungsgetriebe)[8][9][10][C] See also: https://newsroom.porsche.com/en_US/media-resources/technical-specifications.html
  15. ^ a b c d helical gear
  16. ^ 7DT-70: Porsche PDK (Porsche dual-clutch gearbox · German: Porsche Doppelkupplungsgetriebe)[D]
  17. ^ 7DT-75: Porsche PDK (Porsche dual-clutch gearbox · German: Porsche Doppelkupplungsgetriebe)[E]
  18. ^ 8DT-80: Porsche PDK (Porsche dual-clutch gearbox · German: Porsche Doppelkupplungsgetriebe)[17][F]
  19. ^ 8DT-55: Porsche PDK (Porsche dual-clutch gearbox · German: Porsche Doppelkupplungsgetriebe)[17][G]
    • 2020 Porsche 911 Carrera S Cabriolet (8th gear missing)[20]
    • 2020 Porsche 911 Carrera S[21]
  20. ^ a b c 8HP: 900 N⋅m (664 lb⋅ft) Otto (petrol) engines · 1,000 N⋅m (738 lb⋅ft) Diesel engines
  21. ^ 8P 45R: developed for racing cars[25]
  22. ^ 8HP 100: narrow total ratio span · preferebly for Otto (petrol) engines, sports cars, and high performance engines · The first-ever BMW XM · Market launch September 2022[29][30] The all-new BMW M5 · Market launch June 2024[31][32]
  23. ^ 8HP 80: wide total ratio span · preferebly for Diesel engines, offroad cars, and low performance engines · Progress and efficiency with added variety: additional drive system variants and innovations for the new BMW 7 Series · Market launch 2022/2023[33][34] Alpina XB7 AWD · Technical Data[35]

Heavy vehicles

[edit]

These are for heavy motor vehicles; such as large goods vehicles (trucks), buses, motorcoaches, agricultural machinery, plant equipment (such as earth movers), or specialist military vehicles such as tanks.

Manual synchromesh transmissions for trucks

[edit]

Manual synchromesh transmissions for tanks

[edit]

Automatic transmissions

[edit]

2-speed automatic transmission

[edit]

4- to 6-speed Ecomat series

[edit]
  • 4, 5 or 6-speed with Hydraulic Retarder and Neutral on Vehicle Stop (4/5/6 HP 500/590/600) – 1980–2002
  • 4, 5 or 6-speed with Hydraulic Retarder and Neutral on Vehicle Stop (4/5/6 HP 502/592/602/C) – 1997–2007
  • 5, or 6-speed with Hydraulic Retarder and Neutral on Vehicle Stop (5/6 HP 504C/594C/604C) – 2006–2016

6- & 7-speed EcoLife series

[edit]
  • 1st generation 6-speed with Hydraulic Retarder (6APxx0x B/C/BS/SP series) – 2008–2019
  • 2nd generation 6-speed with Hydraulic Retarder (6APxx2x B/S series) – 2019–
  • Off-Road 7-speed with Hydraulic Retarder (7APxx0x and 7APxx2x (S) series)
  • Off-Road 6-speed with Hydraulic Retarder and Power Take-Off (6APxx2x SK series)

References:[39][40][41]

8-speed PowerLine series

[edit]
PowerLine specifications
Model
Gener-
ation
Version Pro-
duction
Period
Engine
Orien-
tation
Gear Ratios[a] Span Layout Cou-
pling
Control


Avg.
Step[b]
Count[c]
Gear-
sets[d]
Nomi-
nal[e]
Effec-
tive[f]
Power
Flow[g]
Cost
Ratio[g]
Brakes
Clutches
8AP
600 T
[h]
600 N⋅m (443 lb⋅ft) 2017 –
Present
Longitudinal 4.8889
−4.2501
0.6389
1.3374
8
4
7.6522
6.6523
P & S
1.1250
2
3
Torque
converter

w/ lockup
Electronic
8AP
800 T
[h]
800 N⋅m (590 lb⋅ft)
8AP
1000 T
[h]
1,000 N⋅m (738 lb⋅ft)
8AP
1200 T
[h]
1,200 N⋅m (885 lb⋅ft)[i]
8AP
1200 S
[j]
1,200 N⋅m (885 lb⋅ft)[i] 2017 –
Present
Longitudinal 4.8889
−3.7569
0.6389
1.3374
8
4
7.6522
5.8803
P & S
1.1250
2
3
Torque
converter

w/ lockup
Electronic
  1. ^ Differences in gear ratios have a measurable, direct impact on vehicle dynamics, performance, waste emissions as well as fuel mileage
    Nomenclature
    With gear is
    • gear ratio or transmission ratio
    • shaft speed shaft 1: input (turbine) shaft
    • shaft speed shaft 2: output shaft
  2. ^ Average gear step
    • There are gear steps between gears
    • with decreasing step width
      • the gears connect better to each other
      • shifting comfort increases
  3. ^ plus 1 reverse gear (unless otherwise specified)
  4. ^ Epicyclic gearing (unless otherwise specified)
  5. ^ Total ratio span (total gear ratio/total transmission ratio) nominal
    • A wider span enables the
      • downspeeding when driving outside the city limits
      • increase the climbing ability
        • when driving over mountain passes or off-road
        • or when towing a trailer
  6. ^ Total ratio span (total gear ratio/total transmission ratio) effective
    • The span is only effective to the extent that
      • the reverse gear ratio
      • matches that of 1st gear
    Digression
    Reverse gear
    • is usually longer than 1st gear
    • the effective span is therefore of central importance for describing the suitability of a transmission
    • because in these cases, the nominal spread conveys a misleading picture
    • which is only unproblematic for vehicles with high specific power
    Market participants
    • Manufacturers naturally have no interest in specifying the effective span
    • Users have not yet formulated the practical benefits that the effective span has for them
    • The effective span has not yet played a role in research and teaching
    Contrary to its significance
    • the effective span has therefore not yet been able to establish itself
      • either in theory
      • or in practice.
    End of digression
  7. ^ a b Progress increases cost-effectiveness and is reflected in the ratio of forward gears to main components.
    It depends on the power flow:
    • parallel: using the two degrees of freedom of planetary gearsets
      • to increase the number of gears
      • with unchanged number of components
    • serial: in-line combined planetary gearsets without using the two degrees of freedom
      • to increase the number of gears
      • a corresponding increase in the number of components is unavoidable
  8. ^ a b c d Automatic Powershift Transmission for Trucks[42]
  9. ^ a b higher torque on demand[43]
  10. ^ Automatic Powershift Transmission for Special Vehicles[44][45]

12-speed AMT

[edit]

See also

[edit]

Notes

[edit]
  1. ^ ZF CFT 23 (https://gearboxlist.com/zf/cft23/ · Retrieved 2024-11-16)[7]
  2. ^ ZF CFT 30 (https://gearboxlist.com/zf/cft30/ · Retrieved 2024-11-16)[7]
  3. ^ ZF 7DT-45 (https://gearboxlist.com/zf/7dt-45/ · Retrieved 2024-11-16)[7]
  4. ^ ZF 7DT-70 (https://gearboxlist.com/zf/7dt-70/ · Retrieved 2024-11-16)[7]
  5. ^ ZF 7DT-75 (https://gearboxlist.com/zf/7dt-75/ · Retrieved 2024-11-16)[7]
  6. ^ ZF 8DT-80 (https://gearboxlist.com/zf/8dt-80/ · Retrieved 2024-11-16)[7]
  7. ^ ZF 8DT-55 (https://gearboxlist.com/zf/8dt-55/ · Retrieved 2024-11-16)[7]

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